Glossary of Metallurgical Terms

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Elastic Limit The maximum stress that can be applied to a metal without producing permanent deformation. When external forces act upon a material they tend to form internal stresses within it which cause deformation. If the stresses are not too great the material will return to its original shape and dimension when the external stress is removed.
Elasticity The property which enables a material to return to its original shape and dimension.
Electrical Steels Steels which are characterized by their magnetic properties and are intended for the manufacture of electrical circuits. They are supplied in the form of cold rolled sheet or strip, generally less than 2mm thick and up to 1500mm wide. Grain orientated steels have preferential magnetic properties in the direction of rolling and non- grain orientated steels have similar magnetic properties both transversely and in the direction of rolling.
Electroslag Refining A specialized steel making process in which a rolled or a cast ingot in the form of an electrode is remelted in a water cooled copper mould. The melting is activated by resistive heat generated in a conductive slag. The resulting product has a similar basic chemical composition to the original ingot, but is characterized by high purity and low inclusion content. Typical applications include high integrity components for the aerospace industry.
Elevated Temperature Drawing A process of drawing steel bars at elevated temperatures (normally 250-300°C) which under optimum conditions produce steels that have higher tensile and yield strengths than those cold drawn with the same degree of reduction. The process is little used in the United Kingdom.
Elongation A test to measure the ductility of steel. When a material is tested for tensile strength it elongates a certain amount before fracture takes place. The two pieces are placed together and the amount of extension is measured against marks made before starting the test and is expressed as a percentage of the original gauge length.
Embrittlement Reduction in ductility or toughness or both due to a chemical or physical change.
End-Quench Hardenability Test A laboratory procedure for determining the hardenability of a steel or other ferrous alloy; widely referred to as the Jominy test. Hardenability is determined by heating a standard specimen above the upper critical temperature, placing the hot specimen in a fixture so that a stream of cold water impinges on one end, and, after cooling to room temperature is completed, measuring the hardness near the surface of the specimen at regularly spaced intervals along its length. The data are normally plotted as hardness versus distance form the quenched end.
Endurance Limit The maximum stress below which a material can presumably endure an infinite number of stress cycles. If the stress is not completely reversed, the value of the mean stress, the minimum stress or the stress ratio also should be stated. Compare with fatigue limit.
Equiaxed Crystals Crystals, each of which has axes approximately equal in length. These are normally present in the centre of a steel ingot.
Equilibrium Diagram A graphical representation of the temperature, pressure and composition limits of phase fields in an alloy system as they exist under conditions of complete equilibrium. In metal systems, pressure is usually considered constant.
Etching Treatment of a prepared metal surface with acid or other chemical reagent which, by differential attack, reveals the structure.
Eutectic (1) An isothermal reversible reaction in which a liquid solution is converted into two or more intimately mixed solids on cooling, the number of solids formed being the same as the number of components in the system. (2) An alloy having the composition indicated by the eutectic point on an equilibrium diagram. (3) An alloy structure of intermixed solid constituents formed by eutectic reaction.
Eutectoid A mixture of two or more constituents which forms on cooling from a solid solution and transforms on heating at a constant minimum temperature. A eutectoid steel contains approximately 0.83% carbon.
Expendable Thermocouples Those thermocouples made of fabric or plastic covered wire. The wire is provided in coils or on spools. Insulation usually consists of glass braid, asbestos, or ceramic fiber cloth on each conductor plus glass braid overall.
Extrusion The production of a section by forcing a billet to flow through a die. Often used for producing complex sections, the process is used with both hot and cold metal. Seamless tubes are produced by forcing a hot billet to flow through a die over a mandrel positioned centrally in the die.
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